Automatic CCD Rice Color Sorting Machine Intelligent Rice Color Sorter
A rice color sorting machine, also named rice colour sorter, separates rice grains according to color differences in raw rice arising from anomalies like bits of stone, bad rice, black rice, half-husked rice, etc. A high-resolution CCD optical sensor drives a mechanical sorter to separate different granular materials, automatically sorting heterochromatic particles out of the batch of raw rice; removing such impurities in this process improves the quality of the rice.
Rice Color Sorter Rice Color Sorting Machine History
Rice colour sorters have been around for a number of decades, and the technology has improved over the years with the advancement in integrated circuitry, camera optics and faster ejector valves allowing for machines that process grains faster and with higher capacities on smaller footprints.
Automatic CCD Rice Color Sorting Machine Intelligent Rice Color Sorter Working principle
Rice processing begins in a milling plant, where the harvested grains run through a production line where the paddy is boiled, dried, de-stoned, husked, hulled and shelled into rice. It then is taken to the color sorter machine. At this point, the rice mixture will travel by elevator belt into a hopper on top of the machine, from which it will flow down along chutes in the colour sorter, streamlining their flow to so that they may be scanned by CCD sensors. The moment the camera detects any color defects, the camera instructs ejectors fitted in the machine to open the nozzle. The nozzle is connected to valves containing compressed air. This air is then used to shoot out the color defected material from the input rice. The types of defects in rice include black tipped, chalky, yellow, mouse droppings, immature grain, etc.
Automatic CCD Rice Color Sorting Machine Intelligent Rice Color SorterWorking Environment
The working environment: normal temperature, normal pressure, aeration-drying, dust-free place. Working temperature: 20 - 45 degrees °C.
Air system: air compressor, air tank, air dryer connect color sorter solenoid valve. Usually working pressure at least is 0.2 MPa.
Common Voltage: air compressor 380 V, 50 Hz. Color Sorter: 220 V, 50 Hz.
Automatic CCD Rice Color Sorting Machine Intelligent Rice Color Sorter technical parameter
| Model | SIZE(MM) | POWER(KW) | Output (T/H)
(take ≤2% polished round-grained rice as an example) | Sorting accuracy
(%) | Micro yellow recognition
accuracy(%) | Chalky recognition
accuracy(%) | Ratio of color
separation mass(%) | WEIGHT(KG) |
| 6SXM-126S | 1244*1504*2090 | 1.5 | 2.0-6.0 | ≥99.99 | 98 | 98 | >80:1 | 614 |
| 6SXM-189S | 1558*1504*2090 | 2.2 | 4.0-9.0 | ≥99.99 | 98 | 98 | >80:1 | 789 |
| 6SXM-252S | 1872*1504*2090 | 2.9 | 5.0-12.0 | ≥99.99 | 98 | 98 | >80:1 | 834 |
| 6SXM-315S | 2186*1504*2090 | 3.6 | 6.0-15.0 | ≥99.99 | 98 | 98 | >80:1 | 1052 |
| 6SXM-378S | 2500*1504*2090 | 4.3 | 7.0-18.0 | ≥99.99 | 98 | 98 | >80:1 | 1265 |
| 6SXM-441S | 2814*1504*2090 | 4.9 | 9.0-21.0 | ≥99.99 | 98 | 98 | >80:1 | 1457 |
| 6SXM-504S | 3128*1504*2090 | 5.6 | 10.0-24.0 | ≥99.99 | 98 | 98 | >80:1 | 1637 |
| 6SXM-630S | 3756*1504*2090 | 7.0 | 11.0-30.0 | ≥99.99 | 98 | 98 | >80:1 | 2018 |
Automatic CCD Rice Color Sorting Machine Intelligent Rice Color Sorter Advantage
Cloud Interconnection System
Thanks to cloud service technical platform, remote control, operation, matainence, software
upgrade can be achieved and it can detect and solve the LED light, electronic,mechanical and
adjustment problems.It also can provide real-time online tracking service for the machine operation monitoring,data acquisition and online instruction.
One Key Intelligent Operation System
The users can set the area of the material color, shape, size and defect by themselves and confirm the rejected material,so the machine can automatic set the sorting solution of the material according to the independent calculating, intelligent recognition and intelligent sorting principles with one key intelligent control technology.
Intelligent Visual Image Capture System
It can realize the visual dynamic image capture system by adopting the high resolution full color CCD sensor and beg eye low distortion lens.
Intelligent LED Light Control System
It can adjust the brightness of the LED automatically according to the material sorting requirements and environment changing due to advanced digital stepless automatic LED light adjustment technology. The best sorting performance will be achieved.
Examples of Sorting
Automatic CCD Rice Color Sorting Machine Intelligent Rice Color Sorter
Why Choose NEW BELT Automatic CCD Rice Color Sorting Machine Intelligent Rice Color Sorter?
1) Designed and manufactured by a major Chinese color sorter company who has been devoted in color sorter
Manufacture for over 10 years, the technology is mature and the machine is long time tested by the market
2) Famous of high accuracy and persistence
3) All our machines can be customized, including Italian matrix ejectors, Japanese SMC ejectors, Japanese Nikon cameras, etc
4) OEM is available for all of our machines
5) Engineers available to provide installation and after sale service in all countries.
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Grain Processing 0.2MPa Intelligent CCD Rice Color Sorter Images
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